Experimental study on mix proportion and fresh properties of fly ash based geopolymer for 3D concrete printing

This paper presents the material design and fresh properties of geopolymer mortar developed for 3D concrete printing application. Unlike traditional casting, in 3D printing, extruded materials are deposited layer-by-layer to build complex architectural and structural components without the need of any formwork and human intervention. Extrudability, shape retention, buildability and thixotropic open time (TOT) are identified as critical early-age properties to characterize the 3D printable geopolymer material. Five different mix designs of geopolymer are tested in a systematic experimental approach to obtain a best printable mix and later it is used to print a 60-centimeter-tall freeform structure using a concrete gantry printer to validate the formulation.     

Effect of carbon nanoparticle reinforcement on mechanical and thermal properties of silicon carbide ceramics

This research presents an analysis of the influence of graphene reinforcement on the thermal and mechanical properties of silicon carbide ceramics, at 2.5% (wt%) graphene content. The SiC composites, containing various carbon nanofillers (graphene oxide and graphene nanoparticles), were sintered by the classical two stage spark plasma sintering method. Two current modes were used, the continuous mode and the pulsed current mode. The results from photothermal radiometry and investigations of the mechanical properties showed that graphene additives significantly improve the thermal properties and toughness of material, sintered from a SiC powder. An 45% growth in the toughness was observed, which increased from 1.21 to 1.75?MPa/m^1/2. The thermal diffusivity value also increased from 0.60 to 0.71?cm²/s and giving an improvement in thermal properties of 18%. The friction coefficient reached 7% giving an increase in value from 0.62 to 0.66. Microscopic investigations supported the photothermal radiometry (PTR) results. Whilst, thermal imaging revealed homogeneity of the local thermal properties of the products fabricated from the starting SiC powder.     

Liquid phase sintering and characterization of SiC ceramics

The present study focuses on the sintering of silicon carbide-based ceramics (SiC) by liquid phase sintering (LPS) followed by characterization of the produced ceramics. AlN/Re₂O₃ mixtures were used as additives in the LPS process. In the first step, the LPS-SiC materials were produced in a graphite resistance furnace in the form of discs at different temperatures. The conditions with the best results regarding real density and relative density were taken as reference for sintering in the form of prismatic bars. In the second step, these samples were evaluated regarding fracture toughness (K_IC), by the Single Edge V Notch Beam – SEVNB – method, and flexural strength. K_IC behavior was evaluated according to the depth and curvature radius of the notches. Reliable K_IC values were presented when the ceramic displayed a small curvature radius at the notch tip. When the radius was large, it did not maintain the square root singularity of the notch tip. Tests were carried out to determine K_IC values in atmospheric air and water. K_IC results were lower in water than air, with a decrease ranging between 2.56% and 11.26%. The observations indicated a direct grain size correlation between K_IC values and fracture strength of the SiC ceramics.     

Fabrication and piezoelectric properties of BaTiO3/BaTiO3-Bi(Mg1/2Ti1/2)O3-BiFeO3 composites

We fabricated xBaTiO₃ (BT)/(1-x)[BaTiO₃-Bi(Mg_1/2Ti_1/2)O₃-BiFeO₃] (BT-BMT-BF)?+?0.1?wt%MnCO₃ composites by spark plasma sintering and investigated the effect of BT content x, BT powder size, and BT-BMT-BF composition on piezoelectric properties. For xBT/(1-x)(0.3BT-0.1BMT-0.6BF) +?0.1?wt%MnCO₃ (x?=?0–0.75) composites with a 0.5-µm BT powder, the dielectric constant was increased with x, and the relative density was decreased at x?=?0.67 and 0.75, creating optimum BT content of x?=?0.50 with a piezoelectric constant d₃₃ of 107?pC/N. When a larger 1.5-µm BT powder was utilized for the composite with x?=?0.50, the d₃₃ value increased to 150?pC/N due to the grain size effect of the BT grains. To compensate for a compositional change from the optimum 0.3BT-0.1BMT-0.6BF due to partial diffusion between the BT and 0.3BT-0.1BMT-0.6BF grains, a 0.5BT/0.5(0.275BT-0.1BMT-0.625BF)?+?0.1?wt%MnCO₃ composite with the 1.5-µm BT powder was fabricated. We obtained an increased d₃₃ value of 166?pC/N. These results provided a useful composite design to enhance the piezoelectric properties.     

Methodology for dependence-based integrated constitutive modelling: An illustrative application to SiCp/Al composites

In industrial forming and machining process, the large plastic deformation of material takes place in wide loading ranges of strain-rate and forming temperature. A satisfactory modelling of quasi-static and dynamic material behaviors is of great importance for understanding physical process and processes optimization. A dependence-based integrated methodology, together with an improved weighted multi-objective parameter identification strategy is presented for the development of phenomenological constitutive model and the parameter identification using experimental data from quasi-static and dynamic tests with instantaneous strain rate variations and plastic strain-related temperature changes. The improved multi-objective parameter identification model is reformulated by introducing three weighting factors for valuing different measure errors and fit standard errors in individual objective function corresponding to each test, considering the sampling point number and active material parameter number under different loading conditions, and balancing optimization opportunity of quasi-static and dynamic sub-objective functions. The methodology is verified for feasibility through illustrative constitutive identification for SiC_p/Al composites. This may provide a methodology of constitutive modelling for predicting material behaviors in quasi-static and dynamic modes equally well.     

Structural properties and sensing performance of CeTiO3 ceramic films as a solid-state pH sensor

In this paper, we have studied the impact of postannealing treatment on the structural properties and sensing characteristics of CeTiO₃ ceramic membranes deposited on Si substrate by sputtering for solid-state electrolyte-insulator-semiconductor (EIS) pH sensors. X-ray photoelectron spectroscopy, Auger electron spectroscopy, X-ray diffraction, and atomic force microscopy were used to study the chemical compositions, elemental depth profiles, film structures, and surface morphologies of CeTiO₃ ceramic membranes treated at three rapid thermal annealing (RTA) temperatures of 700, 800 and 900?°C. The sensing performance of the CeTiO₃ ceramic membranes annealed at three different RTA temperatures is strongly correlated to their structural properties. The CeTiO₃ EIS device after RTA at 800?°C exhibited the best sensing characteristics (pH sensitivity, hysteresis voltage and drift rate) among these RTA temperatures. We attribute this behavior to the optimal RTA temperature enhancing the Ce³⁺/Ce⁴⁺ ratio of CeTiO₃ ceramic membrane, reducing an interfacial layer at the CeTiO₃-Si interface, and increasing its surface roughness.     

Large increase of Curie temperature in (110)-oriented La0.7Sr0.3MnO3 films

From the perspectives of scientific researches and practical applications, it is desirable to explore high operating temperature ferromagnetic films. The effect of biaxial strain on magnetic properties of (110)-oriented La_0.7Sr_0.3MnO₃ films was studied. High quality La_0.7Sr_0.3MnO₃ films were grown on (110)-oriented perovskite single crystal substrates using pulsed laser deposition, varying substrate-induced misfit strains from ??2.27–0.75%. A remarkable enhancement of Curie temperature has been achieved for (110)-oriented La_0.7Sr_0.3MnO₃ films clamped with small misfit strains (i.e., grown on LAST (110)). The enhanced Curie temperature of (110)-oriented La_0.7Sr_0.3MnO₃ films could be attributed to the misfit strain between the films and the underlying substrates and may have technological implication for applications at high temperature environments.     

A novel route for synthesis of alumina–chromium carbide composites from PTFE-activated Cr2O3/Al/C combustion

Fabrication of alumina-chromium carbide composites was investigated by PTFE-activated Cr₂O₃/Al/C combustion synthesis. PTFE was employed as not only a reaction promoter, but a carburizing agent. Three reaction systems were prepared with different contents of carbon for the synthesis of Cr₂₃C₆, Cr₇C₃, and Cr₃C₂. The amounts of PTFE were selected to ensure combustion synthesis in the SHS (self-propagating high-temperature synthesis) mode and to provide carbon in quantities of 15 and 25?mol% of the total carbon. Experimental results showed that the combustion wave velocity and temperature decreased with increasing carbon, but increased with PTFE. A correlation between combustion wave velocity and temperature contributed to determination of the activation energy E_a =?89.15?kJ/mol for the combustion reaction. The increase of PTFE also improved formation of chromium carbides. As a result, the Cr₂₃C₆– and Cr₇C₃–Al₂O₃ composites were produced with almost no impurities. Due to a loss of carbon in carbothermic reduction, the Cr₃C₂–Al₂O₃ composite was obtained with Cr₇C₃ as the secondary carbide. SEM micrographs and DES analyses indicated that spherical carbide grains with a size of 0.5–3.0 μm were synthesized.     

An investigation on the microstructural and electrical properties of La0.85DxSr0.15–xGa0.8Mg0.2O2.825 (D = Ba and Ca) electrolytes in solid oxide fuel cells

La_0.85D_xSr_0.15–xGa_0.8Mg_0.2O_2.825 (D = Ba and Ca, x?=?0, 0.01, 0.03, 0.05, and 0.07) electrolytes were synthesized using a solid-state reaction method, calcined at 1400?°C for 5?h, and sintered at 1400?°C for 5?h. The microstructures, electrical properties, and cell performances of the electrolytes and fuel cells were analyzed by X-ray diffraction, scanning electron microscopy, impedance analysis, and electrochemical analysis. La_0.85Ba_xSr_0.15–xGa_0.8Mg_0.2O_2.825 (LBSGM) and La_0.85Ca_xSr_0.15–xGa_0.8Mg_0.2O_2.825 (LCSGM) exhibit a dense structure and a cubic perovskite phase. Further, they contain small amounts of a secondary phase. The lattice constants of LBSGM and LCSGM are 0.3913–0.3914?nm and 0.3906–0.3909?nm, respectively. The average grain size of the sample increases with increasing Ba²⁺ or Ca²⁺ content. The conductivity of LCSGM (0.197–0.174?S/cm) is usually higher than that of LBSGM (0.181–0.162?S/cm) at 800?°C. The cells with La_0.85Sr_0.15Ga_0.8Mg_0.2O_2.825 and La_0.85Ca_0.03Sr_0.12Ga_0.8Mg_0.2O_2.825 electrolytes exhibit high open-circuit voltages and maximum power densities of 0.96?V and 542?mW/cm² and 0.94?V and 567?mW/cm², respectively, at 800?°C.     

A modified B2O3 containing Li2O-Al2O3-SiO2 glass with ZrO2 as nucleating agent - Crystallization and microstructure studied by XRD and (S)TEM-EDX

Glass-ceramics based on lithium-alumo-silicate glasses are commercially important for a wide range of applications, due to their special properties, like a vanishing thermal expansion. In order to tailor these properties, the composition of the glass and the temperature/time schedule are crucial factors. For the industrial production of most lithium-alumo-silicate glasses, high melting temperatures are required due to the high viscosities of the respective melt compositions. In this study, a simplified lithium-alumo-silicate glass composition with ZrO₂ as nucleating agent, on the basis of the commercially available Robax^® composition, is studied. Adding boron oxide leads to lower viscosities of the glass melt and notably lower melting temperatures may be supplied. The resulting glass is investigated using X-ray diffraction and transmission electron microscopy. During the crystallization process, phases such as ZrO₂ and β-quartz types are formed. The microstructure of the glass ceramics is notably coarser than that of glass-ceramics which are obtained from lithium-alumo-silicate glasses of standard compositions. EDX-analyses indicate a considerable enrichment of chemical elements in comparatively small areas of the microstructure. Especially boron oxide is found to be enriched in the residual glass of the investigated glass-ceramics.